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2024-05-13 09:08
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¡¡¡¡According to statistical analysis of relevant data, the assembly time of some typical products accounts for about 53% of the total production time, which is the most expensive production process. Therefore, improving assembly efficiency is one of the key issues that urgently need to be solved in the manufacturing industry.
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¡¡¡¡Automated assembly lines have a significant impact on the cost and production efficiency of products. Researching and developing new assembly technologies to significantly improve assembly quality and production efficiency is an important task in mechanical manufacturing engineering.
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¡¡¡¡The assembly process is an essential part of the mechanical manufacturing process. Artificial assembly is a labor-intensive process, and productivity is a function of the time spent by workers performing a specific operation. Its labor volume accounts for a considerable proportion of the total labor volume in product manufacturing.
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¡¡¡¡With the application of advanced manufacturing technology, the decrease rate of labor in manufacturing parts is much faster than that of assembly labor. If manual assembly is still used, this ratio will still increase.
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¡¡¡¡High assembly efficiency leads to a decrease in product production costs. Especially in the current situation where the level of mechanical processing automation is constantly improving, the improvement of assembly efficiency is of greater significance for the improvement of product production efficiency.
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¡¡¡¡The automated assembly process is generally carried out on the assembly line, using various mechanized devices to complete the most labor-intensive and heavy work, greatly reducing the labor intensity of workers. It will not cause product quality defects or instability due to factors such as worker fatigue, negligence, emotions, and lack of technical proficiency.
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¡¡¡¡Automated production lines have their unique advantages:
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¡¡¡¡Small footprint: The production area occupied by automated assembly is much smaller than that of manual assembly to complete the same production task.
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¡¡¡¡Large output: Products produced using automated lines should have a sufficient output.
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¡¡¡¡Widely applicable: In the mechanical manufacturing industry, there are automatic lines for casting, forging, stamping, heat treatment, welding, cutting processing, and mechanical assembly.
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¡¡¡¡Combining rigidity and flexibility: There are two types of connection methods for equipment in automatic production lines: rigid connection and flexible connection.
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¡¡¡¡Short production cycle: Using automatic lines in large-scale production can improve labor productivity, stabilize and improve product quality, improve labor conditions, reduce production footprint, lower production costs, shorten production cycles, ensure production balance, and have significant economic benefits.
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¡¡¡¡Stable and reliable: The product design and process should be advanced, stable, and reliable, and remain basically unchanged for a long time.
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¡¡¡¡Automated assembly is mainly used for the production and assembly of various mechanical components, and is an important component of the entire manufacturing process, especially in industries with larger production scales, such as automotive manufacturing, electronic equipment manufacturing, and medical equipment manufacturing. If you need automated assembly, please feel free to consult Shandong Hongbao Automation at any time.
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